Sensor-based sorting is an innovative technology that has recently gained popularity in the mining industry. It is a process of using sensors to detect different materials in a stream of mined material and then sorting them based on their characteristics. Sensor-based sorting in mining is becoming more prevalent because it offers an efficient way to extract valuable minerals while minimising waste and reducing environmental impact. IMS Engineering is a leader in this technology and provides solutions tailored to meet the specific needs of the mining industry.
One of the primary benefits of sensor-based sorting in mining is the ability to extract valuable minerals that would have otherwise been discarded as waste. The technology is particularly useful when mineral deposits are low-grade, or the ore body is complex. In these scenarios, traditional mining methods may not be able to extract the valuable minerals, and much of the material is discarded as waste. Sensor-based sorting can help recover some valuable minerals that would have otherwise been lost.
The process of sensor-based sorting in mining involves passing mined material through a series of sensors that detect different material characteristics. For example, these sensors can detect things like colour, density, shape, and chemical composition. Once the sensors have collected this information, a computer system analyses the data and determines which materials are valuable and which are waste. The system then separates the valuable minerals from the waste and sends each material to its respective processing stream.
Several types of sensors are used in sensor-based sorting in mining, including X-ray, infrared, and optical sensors. Each type of sensor has its strengths and weaknesses, and IMS Engineering works with mining companies to determine which sensors will be most effective for their specific needs. For example, X-ray sensors are particularly effective at detecting heavy metals like gold and silver, while optical sensors are better at detecting materials based on their colour.
One of the critical benefits of sensor-based sorting in mining is that it reduces the amount of waste generated. Traditional mining methods often involve removing large amounts of material from the ground and separating the valuable minerals from the waste using physical or chemical processes. This can be a time-consuming and expensive process, often resulting in a significant amount of waste material that must be disposed of. Sensor-based sorting reduces the amount of waste generated by the mining process by allowing mining companies to extract only the valuable minerals from the mined material.
Sensor-based sorting in mining also has a positive environmental impact. Mining companies can reduce their environmental footprint by reducing the amount of waste generated by the mining process.
Why choose IMS Engineering? IMS Engineering has over 70 years of experience within the mining industry. We offer Sensor Sorting technology to optimise your mining operations.
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IMS Engineering is an industry leader and the ideal partner for your comminution mining company. Contact us for more information about sensor-based sorting in mining.